A robotic welding workstation mainly consists of a welding robot, welding power source, welding torch, advanced welding functions, gantry rails, positioner, and tooling fixtures.
Standard Workstation Series
The robot standard workstation can achieve more than 200 combinations of robots, positioners, and ground rail gantry to meet the flipping and repositioning requirements of various workpieces and satisfy the welding process specifications of the workpieces.
Product Highlights
1. Small Part Contouring Table Design: Addressing the challenge of diverse types and shapes of small parts, a small part contouring table is designed to ensure a precision of 0.1mm between small parts, solving the problem of difficulty in identifying numerous small parts with varying shapes.
2. Intelligent 3D Contact Sensing Positioning: The welding robot employs an intelligent 3D contact sensing positioning solution. Utilizing a self-developed algorithm, it calculates robot posture values and automatically compensates, solving the problems of excessive structural component deviations and difficulty in positioning small parts.
3. Buffered Adaptive Angle Gripper: The handling robot is equipped with a buffered adaptive angle gripper to compensate for the suspension of small parts caused by excessively large welding dimensions, ensuring the stability of small parts during handling.
4. Travelable Headstock and Tailstock Positioner: To address the issue of diverse structural components, a travelable tailstock positioner is used to adapt to structural components of different lengths, improving the flexibility and efficiency of the production line.
5. Dual Robot Station Slide: The dual robot station slide design allows two robots to share the same slide but operate independently. This design significantly improves welding efficiency and shortens the production cycle.
6. Improved Production Efficiency and Quality Taking the welding of small parts for the rear frame of the 955 loader as an example, the welding time for a single part is reduced to 45 minutes, which is 25% faster than traditional manual welding. The product qualification rate increases from 91% to 97.5%, significantly improving production quality.
| Category | Content | Main Technical Parameters |
Robot performance | Arm span | 1465MM,2010MM |
| Repeatability | ±0.03MM,±0.07MM | |
| Load capacity | 12KG | |
Overall parameters | Degrees of freedom | 6-axis - 11-axis |
| Power supply | Three-phase five-wire system 3×380V±10%/50HZ | |
| X-axis traverse speed | ≥20/MIN | |
| Y-axis traverse speed | ≥12/MIN | |
| Z-axis traverse speed | ≥8/MIN | |
| Positioner rotation speed | 0.05-0.9RPM | |
| Positioner tilting speed | 0.14-0.4RPM |



